Kerry processes large quantities of surplus cheese that would otherwise be wasted into high-value products in the form of cheese powder. The aim was to find a more efficient, gentle and sustainable heating method than traditional steam.
Kerry turns waste into value - with ohmic heating
How do you create value from profit?
At Kerry Ingredients & Flavours Ltd in Glamsbjerg, it's all about sustainability and efficiency. With ohmic heating, they have achieved more stable operation, lower energy consumption and fewer lumps in the cheese powder - while production is now even more gentle on both product and environment.
Kerry ingredients
Kerry implemented ohmic heating in the summer of 2023 and the benefits quickly became apparent:
- No steam = no dilution = less drying
- More stable flow and uniform temperature
- Higher dry matter content in cheese fill (approx. +0.75)
- Gentle treatment reduces the risk of lumps
- Efficient cleaning - one hour of CIP saved every time
Kerry turns waste into value - with ohmic heating
From waste to strength
Kerry has shown that residual products can be turned into business benefits - with technology from Emmepiemme, delivered and implemented in close co-operation with Alflow.
As a reseller and technical partner, we advise on selection, testing and optimisation - ensuring that the solution fits the exact need.
Want to hear how Ohmic heating can optimise your production?
Then contact us - we're ready to share knowledge.
The result - better operation and lower energy consumption
With ohmic heating, Kerry has:
- Achieved more stable and controllable production
- Minimised mechanical impact on the product
- Reduced energy consumption in the drying process
- Improved sustainability throughout the flow
"We save energy and get a better product. Of course, we want to improve sustainability, and we can do that with ohmic heating as we save energy overall. In addition, less water needs to be evaporated in the spray drying process, so we also save energy here."
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